Reproduction Armour

Historic European Armour Reproductions



Like most people who have tried to build a collection of genuine armour from scratch, and found it almost impossible, we are forced to look to the reproduction market. As a collector myself, I noticed that some of the replicas I was buying were ok at a glance, but there was always something off. Visible welds, different shapes to the helmets – just something wrong about the whole thing, really. Thankfully, I already had the tools to begin making my own reproductions that were much more faithful to the genuine pieces. Since then, I have been relishing in the opportunity to produce high standard pieces for my clients. 

A Reproduction Armour Story

Polish Winged Hussar Armour

This armour has been entirely hand forged using only period techniques and the highest quality materials available. The helmet features a one-piece skull and the entire armour is adorned using my source of superior 19th century brass. I consider this armour as much a work of sculpture as it is a fully articulated historical study.


This Polish Winged Hussar armour is of the type worn by the officers of the Polish Cavalry in the early to mid-17th century… The Husaria. This armour was fashioned using only four images supplied by my client. It is certainly my most elaborate project to date.


I find it fascinating that in 1645, whilst my English relatives were galloping across the fields of Naseby in plain blackened Ironside armour, at the same time not 1000 miles away, the Polish were doing exactly the same but with such different and elaborate protective dress (understatement)! It was almost as if intimidating their enemy with finery and decoration was as important as their skills with sword and saddle.


This particular armour was commissioned by the then Captain Andrzej B. Gawlik of the U.S. Marines, who is descended from a long and noble Polish line. Capt. Gawlik can document his family history to the time of the Winged Hussars and it was in the memory of his late father, who was also a collector of Polish militaria, that this piece was commissioned.


Before I had finished this piece, my client was asked by The Imperial War Museum London if he would loan it to them to head the ‘The Animals War’ exhibition which runs until June 2007 in London, and being a gentleman Capt. Gawlik kindly agreed. But with the ‘closed cabinet’ deadline at The Imperial War Museum approaching there was already little time for me to complete the armour, when at the eleventh hour, Grant Pearmain at FBFX telephoned me and asked if he could have the armour too! Grant wanted to take a mould from the armour to make 25 full sets of Polyurethane armour for the principal actors in a big budget movie being filmed in Russia, and he needed it yesterday.


Fortunately, there were a week of evenings and a weekend for me to sacrifice once I had the armour back from FBFX, and Capt. Gawlik who by now was resigned to the fact just about everyone was going to get their hands on his armour before he did, once again went with the spirit of the thing, and the armour for the movie 1612 was made… and the deadline at the museum was met.


Thank you again to Captain Gawlik for having such faith in my skills and for being such a great sport. Thank you to The Imperial War Museum London for making such a great display of the armour, and thank you to Grant and Andrew and the rest of the crew at FBFX for the challenge.


The museum armour is shown bright polished, however, once the Imperial War Museum exhibition is over and the armour is back in my care, before finally sending it to my U.S client, I am going to sympathetically age the whole piece. This way it will sit better next to the period pieces in my client’s collection as per my client’s request. My armourer’s mark has been stamped in two places on this armour. This mark is always my guarantee of a sound investment.

“Nigel Carren is a Master Armourer (master spelled with a capital M), his attention to detail and willingness to listen to his customer no matter how annoying is without a doubt a key element to his skill and success. When The Imperial War Museum London asked to display this armour for a year… how could I say no, it was my small way of telling Nigel he had done a magnificent job.”

~ Major Andrzej B.Gawlik, US Marines

Reproduction Armour Gallery

Get in touch

Please feel free to contact me with any questions or requests at all, whether it be for full size armour for wear or display, a study in miniature, a single helmet, or all the kings’ men, I welcome any challenge or restoration.

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